AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line
AF1600 PP SMS Nonwoven Fabric Production Line

AF1600 PP SMS Nonwoven Fabric Production Line

AF1600 PP SMS Nonwoven Fabric machine is one of our mature products. Seven Trust provides several models of non-woven extrusion production line for customer selection. The effective width of product can be 1600mm-3200mm. The thickness of the fabric can be adjusted during production. PP non-woven fabric are widely used in industries,agriculture, medical treatment, labor protection, irrigation words, aviation, shoes material, packing and daily necessity etc.

It consists of material handling and feeding device; extruder, screen changer, melt pump, extruder, melt blown die and spinneret boards, hot oven, blower, web forming unit, statics storage treatment unit, winder now MASK use melt blown fabric is demanded very much. We recommend client to buy AF90-1600 MELT BLOWN FABRIC MACHINE from us.

Chat Online    

1.Processed material: PP pellets
1.1 Ash content: <0.15-0.25%
1.2 Melt point:165℃
1.3 Spum bond PP Melt index: 30-50g/10min; melt blown:≧1200 g/10min
2.Width of finished product after slit: 1600mm
3.Capacity: 7-8T/24 hours,25GSM
4.Fiber ranger:1.5-2.5Dan
5.The weight of product: 15-180GSM
6.Mechanical speed : 20-250m/min (max.)
7.Total power installed: about 1000kw
8.Consumption power: about 700 kw
9.Machine dimensions(LxWxH): 30 metesX18meterX11meter
10.Power: 440V, 60HZ, 3 PHASES

1.Loading system and master batch feeding system: 2 sets
Autoloader,metering,mixing unit: 2 sets
Control power: 7.5kw
Working frame: 1 set

2. Φ135 extruder: 2 sets
Gearbox: one
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 135mm
L/D: 33: 1
Screw structure: special (application for PP pellets)
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 7 zones
Heater power: 60kw
Main motor power: 90kw, frequency conversion control
The motor is of Chinese famous brand
Temperature controllers are of Japanese RKC
Control cabinet: one set

3. Φ105 recycling extrusion machine:2 set
Gearbox: one set
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 105mm
L/D: 15: 1
Screw structure: special air exhausted
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 4 zones
Heater power: 12kw
Main motor power: 18.5kw
Adopt Chinese famous brand
Control: frequency conversion
Temperature controllers are of Japanese RKC

4.Filter: 2 sets
Filter : vertical double-cylinder.
Filter diameter: 170MM

5. Metering pump: 2 sets
Flow capacity: 300CC
Reduction gearbox:ZHUJIANG brand
Control power: 5.5kw
Control style: frequency conversion
Pressure closed loop system: Dynisco (U.S.A brand)

6. Hanger style extruding mould/ Die: 2 sets
Width of Mould/Die:1910mm
Heating zone: 9 zones
Heating power: 40kw

7.Calcining furnace: one set
heating power: 18kw

8.Ultrasonic wave cleaner: one set
power: 4.5kw

9. Spinneret Board: 4 sets
Spinneret board material: SUS431
Holes:0.43mm
Hole L/D ratio:4:1
Effective width of board: 2050mm
Product effective width: 1600mm
Product GSM: 15-180g/m2

10. Side wind blowing unit: 2 sets
Side wind blowing aluminum box: 4 PCs
Punched-plate: 12 PCs, Honeycomb Plate: 4 PCs, stainless Mesh: 4 PCs
Side wind blower: 2 sets, Blower Power: 30kw
Air compressor: 10HP
Air conditioner : 2 sets (40HP)

11. Up- stretch unit: 2 sets

Bottom-stretch unit: 2 sets

13.Loading system and master batch feeding system: 1 set
Autoloader: 1 set ( 3kw )

14. Φ100 single screw extruder: 1 set
Gearbox: one set
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 100mm
L/D: 30: 1
Screw structure: special (application for PP pellets)
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 5 zones
Heater power: 4.5kw / zone
Cooling style: 5 zones
Wind cooling power: 180w/ zone
Main motor power: 55kw, frequency conversion control (Inverter)
Temperature controllers are of Japanese RKC
Control cabinet: one set

15. Double crystal continuous melt filter: 1 set
Control style: hydraulic control
Control power: 2.2kw
Diameter of hydraulic cylinder: 100mm
Hydraulic control system: one set

16. Metering pump: 1 set
Flow capacity: 200 CC
Reduction gearbox: SEW
Control power: 4.0kw
Control style: frequency conversion ( ABB)
Pressure closed loop system: Dynisco ( U.S.A brand)

17. Hanger style extruding mould/ Die: 1 set
Width of Mould/Die:1700mm

18. Spinneret Board: 2 sets
Spinneret board adopts special alloy steel, and nitration treatment
Effective width of board: 1700mm
Hole size:0.30mm. Hole distance:0.6mm. Hole quantity:2833
air chamber body: 1
circular air chamber: 1
air press board: 2 pcs
air press board stand: 2 pcs
heating elements

19. Air heating tank: 1 set
high effective stainless steel type
highest temp.: 350℃
flow: 30m3/min
heating power:170kw

20. Roots Blower: 1 set
Power: 30kw
Controlled by inverter

21. Adsorption blower: 1 set
Motor Power: 30kw
Controlled by inverter

22. Web Lapping machine: 1 set
Control power: 18.5KW
Control style: frequency conversion
Suction fan: two sets, power: 30kw
Conveying belt: one pc, width: 2050mm*length:19300mm

Conveying roll A: 4 PCs ( steel roll)
Roll diameter: 296mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating

Conveying roll B: 1 PC ( steel roll, the inner will be full with heated oil)
Roll diameter: 269mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating

Conveying roll C: 2 PCs ( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating

Conveying roll D: 1 PC ( Rubber coated roll)
Roll diameter: 180mm
Length of roll: 2050mm
Thickness of roll: above 20mm

23. hot bonder : 1 set
Transmission style: gearbox transmission
Drive motor: two sets, power: 22kwX2
Control style: frequency conversion
Roller: 2 PCs ( the up roll is embossing roll, the bottom roll is polishing treatment)
Diameter of roll: 480mm
Roll length: 2000mm
Roll heating style: oil heating
Thermostat media: oil
Temperature tolerance: 3℃

Rolling mill mould temperature controller: one set, heating power: 60kw
Oil pump power: 4kwX3 sets

Net hook roll: 1pc ( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating

Guidance roll: 2 PCs( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Roll cooling style: water cooling
Cooling media: water

24. Tension machine: 1 set
Guidance roll: 5 PCs ( steel roll)
Roll diameter: 105mm
Length of roll: 2050mm
Treatment: chrome plating

25. high voltage statics electrets device: one set
Output: 100KVA

26. Friction winder: 1 set
Friction roll:1 PC ( steel roll)
Roll diameter: 450mm
Length of roll: 2050mm
Treatment: mirror& polishing treatment
Control power: 7.5kw
Control style: frequency conversion

26. Discharging unit: 1set
Electrical driven hoister: one set

27. Slitting machine: 1 set
Guidance roll: 3 PCs (steel roll)
Diameter roll: 105mm
Length of roll: 2050mm
Treatment: mirror& polishing treatment
Pressing roll: 2 PCs ( embossing roll and polishing roll per each)
Roll diameter: 296mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Roll surface treatment: rounding& chrome plating
Control style: frequency conversion
Control power: 5.5kw

28.Electric control cabinet: one set
( the buyer should fix the electric cables from outside to electric control cabinets, ensure there is electric power can supply for machine running.The seller don’t provide this type cables,but will provide related drawing to the buyer)
Siemens PLC control system
Siemens control panel
Touching screen: SIEMENS, size: 15”

29. Accessories:
Water pump: 4 sets (4kw)
Water cooling tower:2 sets (80T)